Plastic spare fuel tank gasline tank making machine SRB80
MACHINE MAIN FEATURES
● 30L spare fuel tank plastic blow molding machine SRB80, is
accumulating type EBM model.
● Max product volume is 30L, used for 10-20 liter plastic fuel
tank, hdpe gasline tank and drum.
● Its output for 20 liter plastic fuel tank is 50 Pcs/hour, the
daily capacity is 1200 jerry cans.
● High-hardness alloy coating screw driven by SIEMENS motor for
plasticizing capacity 100KG.
● Diagonal tie bar central clamping structure, driven by worm motor
for easy changing mould.
● Accumulating head with good material runner design and refined
metal surface process.
● Updated hydraulic system with servo motor system for energy
saving to lower your cost.
● Adopt high speed total machine control system with 100 point
parison thickness control.
● Bottom blowing system, parison expanding or sealing device, motor
driving robot included.
|Machine Model||EBM SRB80|
|Max Product Volume||35 L|
|Machine Size||5.0x2.3x3.6 m|
|Machine Weight||11.8 Tons|
|Voltage Suitable||Customer Specified|
|Screw Diameter||80 mm|
|Barrel Heating Power||20.2 KW|
|Extrusion Motor Power||30 KW|
|Plasticizing Capacity||100 KG|
|Clamping Unit Structure||Diagonal 2 Tie Bars Central Clamping|
|Platen Size||850x900 mm|
|Opening Stroke||400~950 mm|
|Clamping Force||260 KN|
|Max Mould Size||650x1100 mm|
|Accumu-head Volume||3.5 L|
|Max Ejection Weight||2.6 KG|
|Max Die Diameter||250 mm|
|Head Heating Power||15.2 KW|
|Total Power||88.5 KW|
|Average Energy Consumption||27.5 KW|
|Compressed Air Needed||0.8Mpa / 1.0m3|
|Cooling Water Needed||4.5 m3/H|
30 liter plastic spare fuel tank making machine SRB80 is widely
used in HDPE and PP plastic jerry can making field, 5 gallon hdpe
water bottle manufacturing field and chemical liquid packing drum
producing field, also used for other 10~30L containers and tanks.
In normal production, the cycle time is about 68 seconds. Its
production capacity is 53 pcs/hour, daily output is 1270 Pcs. The
key technical points lie in precise die and core size, blow pin
head diameter and design, also the suitable depth of mould cutting
overflow grooves to insure the scraps can be removed easily.
Besides EBM machine, we also provide on-line auto deflashing
plastic bottle moulds, and auxiliary machines such as auto-loader,
color mixer, scraps crusher, water chiller, air compressor, air
accumulating tank, leakage tester, in-mold labeling machine and so
on. We help customers to get one stop service of manufacturing,
exporting and technical supports.
The extrusion system includes gear box, extrusioin motor, inverter,
screw, barrel, head and die. The extruder adopts gradient mixing
type with high-speed energy saving design. Material of screw: High
quality nitriding steel 38CrMoAlA,with nitriding surface
HV≥800,brittleness≤2. Material of barrel: High quality nitriding
steel 38CrMoAlA,with nitriding surface HV≥900,brittleness≤2. The
head runner has good design and head matel is processed for higher
hardness. The die and core will be made according to your product
design and size.
Clamping unit is composed of front & back platens, clamping
seat, carriage seat, mould stroking & clamping hydraulic
cylinders, synchronizing mechanism, with the structure of nether
crank design. Platen movements open & close, carriage up &
down is assisted with linear guide rails & ball bearing sliders
to increase action smoothness and position precision. The end
positions & slow speed positions are controlled by proximity
switches or transducers. Our nether bent arm central clamping
structure insures the clamping force bearing to mould in balance,
easy for scraps auto-deflashing, also good for mould's lifespan.
The electrical control system is composed of operation panel,
temperature control module, PLC, input & output module,
proportion board, contactors, voltage stabilized source, air
swtiches, mid relays, proximity switches, inverter and motors. The
operation panel contains power switch, touch screen, alarm, hot
cutter knob, auto cycle button, emergency stop button, action
reversion button, extruding speed button.
The hydraulic system is mainly composed of motor, pump, pressure
regulating valve block, reversing valve blocks, cylinders and oil
chillers. It controls platens open & close, carriage up &
down, extrusion system up & down, blow pin actions, or even
spinning cut and so on. Our hydraulic system has been updated with
proportion valve and mechanical shuttle valve for action stability
and precision. It insures the oil pressure output fast but smooth,
action performance is quick but with less impact.
Water & Air Supply
The pneumatic system contains air cylinder, air valves, air
filters, air tubes, fast plugs and so on, for controlling the
actions of head inner blowing, blow pin blowing, auto-deflashing,
or pushing in & out for some special moulds. The necessary air
pressure is 0.4~0.6 Mpa, air consumption is 0.6~0.8 M3/min. The
water system contains water distributing blocks, ball valves,
tubes, connectors and so on, for chilling the screw & barrel,
hard gear box, blowing units and moulds. The necessary water
pressure is 0.2~0.4 Mpa, water consumption is 2500L/hour.
our machine supports auto-deflashing control system and pneumatic
hardware, the scraps can be on-line removed automatically through
auto-deflashing mould. Scraps fall down and slide outside of
machine through a slide channel. The finished products are pushed
out from another side together with platen carriage down action
with the guidance of bottle collective shelves. The conveyer system
can be equipped to take scraps into crusher, and convey the
finished products to leakage tester or packing table. During the
producing period, the machine can work automatically without the
Working Flow Arrangement
The whole producing line totally need 2 workers. Worker No.1 takes
charge of material mixing and feeding, he collects the crushed
scraps into color mixer, operate the material mixing of new
material, crushed material and color master batch. After mixing he
carries material into material source tank, the auto-loader will
feed material automatically. The other worker takes charge of
bottle packing, and take the packaged bottles into storage area.
PURCHASE & SERVICE FLOW
1. Get customers' sample or product information to select the
suitable blow molding machine model.
2. Communicate and negotiate to customers' detailed requirements
and provide solution plan.
3. Confirm payment terms, price discount and make proforma invoice
or contract, arrange down payment.
4. Start order production and report to customers the manufacturing
progress in every week.
5. Machine is finished for mould test, bring forward commissioning
report and arrange tail in works.
6. Invite customers for checking and acceptance,operation training,
arrange loading and delivery.
7. Dispatch engineer for installation and commissioning, arrange
machines' layout in customer' s site.
8. One year guarantee, after sales services, share our experience
and remote technical support.
9. Feedback in time for customer's problem, provide solutions and
customer's new project consulation.